Skip to main content

Material Manufacturing from Particles Takes a Giant Step Forward

A scanning electron micrograph shows a fishnet structure formed by nanocellulose that has bound 1.15 micrometers of silica particles together. Credit: Bruno Mattos / Aalto University


Tiny fibrils extracted from plants have been getting a lot of attention for their strength. These nanomaterials have shown great promise in outperforming plastics, and even replacing them. A team led by Aalto University has now shown another remarkable property of nanocelluloses: their strong binding properties to form new materials with any particle.

Cohesion, the ability to keep things together, from the scale of nanoparticles to building sites is inherent to these nanofibrils, which can act as mortar to a nearly infinite type of particles as described in the study. The ability of nanocelluloses to bring together particles into cohesive materials is at the root of the study that links decades of research into nanoscience towards manufacturing.

The research reveals the universality of cohesion led by nanocelluloses

In a paper just published in Science Advances, the authors demonstrate how nanocellulose can organize itself in a multitude of different ways by assembling around particles to form highly robust materials. As pointed out by the main author, Dr. Bruno Mattos, "This means that nanocelluloses induce high cohesion in particulate materials in a constant and controlled manner for all particles types. Because of such strong binding properties, such materials can now be built with predictable properties and therefore easily engineered."

The moment anytime a material is created from particles, one has to first come up with a way to generate cohesion, which has been very particle dependent, "Using nanocellulose, we can overcome any particle dependency," Mattos adds.


Nanocellulose can also form structures known from pulp technology with the particles. Credit: Bruno Mattos / Aalto University

The universal potential of using nanocellulose as a binding component rises from their ability to form networks at the nanoscale, that adapt according to the given particles. Nanocelluloses bind micrometric particles, forming sheet-like structures, much like the paper-mâché as done in schools. Nanocellulose can also form tiny fishnets to entrap smaller particles, such as nanoparticles. Using nanocellulose, materials built from particles can be formed into any shape using an extremely easy and spontaneous process that only needs water. Importantly, the study describes how these nanofibers form network following precise scaling laws that facilitates their implementation.

This development is especially timely in the era of the nanotechnologies, where combining nanoparticles in larger structures is essential. As Dr. Blaise Tardy points out, "New property limits and new functionalities are regularly showcased at the nanoscale, but implementation in the real world is rare. Unraveling the physics associated with the scaling of the cohesion of nanofibers is therefore a very exciting first step towards connecting laboratory findings with current manufacturing practices." For any success, strong binding among the particles is needed, an opportunity herein offered by nanocellulose.

Nanofibers extracted from plants are used as universal binders for particles to form a variety of functional or structural materials

The team has shown a pathway to achieve scalability in the production of materials, from particles as small as 20 nm in diameter to those that are 20,000 larger. Furthermore, inert particles such as metallic nanoparticles to living entities such as baker's yeast can be compounded. They can be of different shape, from 1D to 3-D, hydrophilic or hydrophobic. They can comprise living microorganisms, functional metallic particles, or pollen, achieving new combinations and functionalities.

 According to the team leader, Prof. Orlando Rojas, "This is a powerful and generic method, a new alternative that bridges colloidal science, material development and manufacturing."

"Nanofibrillar networks enable universal assembly of superstructured particle constructs" was published in Science Advances.

Source: PHYS.ORG



Comments

See Also

Alternate Building Materials Used in The Construction Industry

PC: theconstructor.org Alternate building materials are those which can be used economically by replacing the conventional building materials. Alternate building materials are made from waste products and thus they minimize environmental pollution. These alternate building materials can be used when they meet their respective specifications in the code of practice. Here are some novel construction materials and technology, with some briefly discussed: Aluminum Bitumen Materials Soil Conditioning Agents Tempered Glass Crumb Rubber Fiber Reinforced Polymer Glass Fiber Reinforced Plastics Bamboo reinforced plastics Ferro-cement Polyester Fibers ALUMINIUM sound-proof-aluminium-construction. PC: theconstructor.org More than 3000 commercialized applications. 35 percent aluminum produced is used in construction. Non-Corrosive. High durability and low maintenance. Can be alloyed. Ductile and malleable. Aesthetically attractive. Applications of Aluminum In...

Non-stick surface technology

By Hilda Kafui Nuworku [3min read] Non-stick is a surface engineered to reduce the ability of other materials to stick to it. Non-stick is often used to refer to surfaces coated with Polytetrafluroethylene (PTFE),  but in the 21st century other coatings have been marked as non-stick, such as anodized aluminum,  ceramics, cast iron, carbon steel and many others. Cast iron, carbon steel, cast aluminium and steel cookware may be seasoned by applying fat to the surface and heating to polymerize the fat. This produces a dry hard smooth, hydrophobic coating, which is non-stick when food is in it. Polytetrafluroethylene is a synthetic fluoropolymer or tetrafluoroethylene that has numerous applications. Its well known brand is Teflon® , by Chemours,  a polymer company. PTFE molecular structure. PC: susbtech.com Properties of PTFE: It's a fluorocarbon solid, with a high molecular weight. It's hydrophobic due to the high electronegativity of Fluorine. It ...

Personality of The Week: Prof Anthony Andrews

Our Personality for this week is none other than Professor Anthony Andrews. On Personality Dialogue today, we bring to you a profile of this outstanding Personality, a Royal and Santa Clausian. PERSONALITY PROFILE Professor Anthony Andrews is a lecturer at the Department Materials Engineering (DMSE), KNUST and is one of Africa’s youngest and most refined professors especially in the field of engineering. His extremely rich blend of academic, research and professional knowledge and experience makes him an ace in his field and beyond. EDUCATION He obtained his SSSCE at Adisadel College, Cape Coast in the year 1996.  He studied B.Sc. Mineral Processing and Extractive Metallurgy at KNUST. He has an M.Sc. in Materials Engineering from the University of the Witwatersrand, South Africa and a Ph.D. in Materials Engineering from the same institution. His M.Sc. research focused on corrosion engineering while his Ph.D. was on ceramics engineering. PROFESSIONAL EXPERIENCE He joined...

The Quality of Locally-manufactured Cornmill Grinding Plates

Corn mill A KNUST research has revealed people who consume corn-related foods risk contracting all kinds of cancers According to the research, the locally manufactured machine used to grind the corn into dough food wears off faster into the dry maize, thus contaminating it. A study by two lead researchers at the Kwame Nkrumah University of Science and Technology (KNUST) has revealed that consumers of corn-related foods risk contracting all kinds of cancers. The research was undertaken by Prof. Kwofie, who is the Dean of the Faculty of Mechanical and Chemical Engineering (former) of the College of Engineering, and Dr. Anthony Andrews (now Professor) , the Head of Department (former)  for Materials Engineering . The study found that the metals used for the milling plates usually wear off when the food products are being grinded. This, the study said, opens consumers to the risk of contracting cancer, since the metals contain 'iron overloads' which are poisonous. ...

Universal adhesive that works under water?

The PDMS/PTFE adhesive in action Sticking different material surfaces together is vital in a huge range of applications from electronics to biomedicine, but finding an adhesive that works instantaneously under damp or wet conditions is difficult. But now a team of researchers believes that they have come up with a universal adhesive that works in both air and underwater [Chipara et al., Materials Today Chemistry 9 (2018) 149]. The adhesive is a simple mixture of equal amounts of liquid and solid polymers, says Chandra Sekhar Tiwary of Rice University and the Indian Institute of Technology, who led the research along with Pulikel M. Ajayan and colleagues at Penn State University, Bruker Nano Surfaces, State University of Campinas in Brazil, University of Texas-Rio Grande Valley, Baylor College of Medicine, and the US Army Research Laboratory at Adelphi. When mixed together, liquid polydimethylsiloxane (PDMS) infiltrates between the solid particles of polytetrafluoroethylene (...

New 'Artificial Leaf' That Converts Carbon Dioxide Into Fuel

Scientists have created an “artificial leaf” to fight climate change by inexpensively converting harmful carbon dioxide (CO2) into a useful alternative fuel. The new technology, outlined in a paper published on November 4, 2019, in the journal Nature Energy, was inspired by the way plants use energy from sunlight to turn carbon dioxide into food. “We call it an artificial leaf because it mimics real leaves and the process of photosynthesis,” said Yimin Wu, an engineering professor at the University of Waterloo who led the research. “A leaf produces glucose and oxygen. We produce methanol and oxygen.” Making methanol from carbon dioxide, the primary contributor to global warming, would both reduce greenhouse gas emissions and provide a substitute for the fossil fuels that create them. The key to the process is a cheap, optimized red powder called cuprous oxide. An hour-long chemical reaction creates the engineered red powder that is the key to new technology to tur...

Personality of The Week: Mr Asare Bediako

Asare Bediako - POTW On today's Personality Dialogue train we meet a very fine gentleman who is also the Rep for  his class - Metallurgical Engineering 1. He shares with us his knowledge and experience. Kindly enjoy the interaction. Who is Mr Asare Bediako?  Asare Bediako is a positive young gentleman who is self-motivated and passionately aspires to make a change in society. He is strongly interested in Youth Activism, Entrepreneurship and Leadership. What was your experience like in secondary school? I attended Adventist SHS in Bantama. It was a great and quite an interesting place to be. I was famously tagged "The king of Latin," because I always loved and used Latin quotes in all formal speeches I made. Metallurgical Engineering. Were you given the programme or you really wanted to do it? What informed your decision if you chose it? My dream program was Pharm D. I was not interested in metallurgy when it was first offered me; I had no passion to offer t...
 Meet our personality of the week,our Immediate Past President Mr.Samuel Kweku Afari Can you tell us about yourself?   I am Samuel Kweku Afari, born on the 4th of March 1998. I am 23 years of age and I pride myself to be the only child of my parents. I come from Abesim in the Bono Region where I started the earlier part of my junior high education at Sacred Heart Preparatory School.  I moved to Tarkwa to continue my junior education at Golden Age School complex and that is where I had my Basic Education Certificate after completion in 2014. By God’s grace, I went on to have my senior high school education at St John’s School in Sekondi where I read General Science. Whilst in St. Johns School I served as the Sports Prefect (2016/2017). I completed St. Johns School in the year 2017 and by God’s grace had the opportunity to start my university education the same year at my dream university, KNUST.  I am currently in my final year reading BSc. Metallurgical Engineering a...

The Chemistry between Matter and Communication

[Opinion - 5 min read] In this article, I use communication and language; matter and material interchangeably. Basically, both are related in this way – without matter, there is no communication, meaning that matter is the object of communication. The aim of this write-up is for us to appreciate the fact that communication is a key factor in our daily living and hence we must pay critical attention thereof. Let's understand some underlying terms herein as we move on. Communication is the means by which different matter relate with other; it can be verbal or non-verbal, interpersonal or intrapersonal, etc. We communicate mainly through our actions, speech and thoughts. Matter is what makes up the physical world; the things that can be seen or felt, including people and other material in the environment. [Read also: Dear Writer!  ] Having gotten these, let us now look at how communication (language) affects material (matter) in these four well-known areas: Busin...

When the Lass I was Loving for Years Finally said Yes!: Episode 3

Episode 3 (Final): The D-Day Presently, both of our families were aware of our relationship. Akos was an only daughter, but not an only child, as she had a brother who was as fine as herself. It seemed to me that fineness ran throughout the family--from dad to mum to children. Akos was much like her mother, and her brother, Yaw, who was older than her, took the form of her father. I had met Yaw a couple of times on campus, when he used to come visit her dear sister. As time elapsed, I became a family friend to the Sarpongs. The D-day finally arrived. I went to Akos’ residence to pick her up for our much anticipated Friday night time-out. Luckily for us it was a holiday, so we both had time to rest from the week’s busi-ness. Of course, holidays bring some delight to those whose weekly schedules are largely occupied by work or school--and without a doubt, the greater joy goes to our dear students. Operation Neptune  arrived at her residence in a black Chevrolet Cruze...